Event Overview
Thermoformed Plastic Repair Clinic
Thermoformed kayaks are incredibly durable, but even the toughest boats pick up scratches, gouges, and the occasional serious crack over time. In this hands-on consumer clinic, you’ll learn how to confidently repair and restore thermoformed kayaks from Eddyline, Mocean, Hurricane, and Delta. Whether your boat has cosmetic wear or structural damage, we’ll walk through practical, proven repair techniques step by step. You’ll leave with the skills, tools knowledge, and confidence to keep your kayak looking sharp and performing at its best. You are welcome to bring your kayak so Ethan and the crew can advise on any maintenance or repair needed.
What You’ll Learn:
- How thermoformed ABS construction works — and why it repairs differently than rotomolded or composite kayaks
- How to properly assess damage (cosmetic vs. structural)
- Techniques for removing and repairing surface scratches
- How to fill and blend deep gouges for a seamless finish
- Plastic welding basics for thermoformed kayaks
- Step-by-step repair process for catastrophic cracks
- Recommended tools, materials, and products
- When a repair is DIY-appropriate — and when to seek professional help
- Tips to prevent future damage and extend the life of your kayak
Ethan Ebersold is currently with Mocean Kayaks and brings more than 27 years of experience working with thermoformed kayaks. With a long history at Eddyline Kayaks prior to Mocean, Ethan has been deeply involved in product development, manufacturing, sales, and hands-on repair throughout his career. Over nearly three decades in the industry, he has seen and repaired virtually every type of damage thermoformed boats can experience. His clinics combine real-world technical expertise with practical, easy-to-understand instruction for paddlers of all experience levels.
